CDF Corporation exhibiting flexible packaging for pails, drums and IBCs and the Smart Pail™ plastic pail replacement system at the International Dairy Show

CDF Corporation, a leading manufacturer of drum, pail, intermediate bulk container and bag in box liners and flexible packaging, will display CDF’s newest product, the Smart Pail, pail and drum liners and the Air-Assist IBC liner at the International Dairy Show and Process Expo 2013 at booth# 752.

The International Dairy Show and Process Expo will take place November 3-6, 2013 at McCormick Place in Chicago, IL. Over 800 exhibitors and 15,000 industry professionals are anticipated to attend. The International Dairy Show will bring together those interested in packaging, processing, ingredients, marketing, sales, plant operations, product development, safety, sustainability, and technology for an exchange of ideas and to discover innovative solutions for the current market trends.

Representing CDF will be Tom McCarthy, Flexible Packaging Group General Manager; Joe Wanner, Smart Pail Product Manager; and Leigh Vaughn and Jake Sullivan, Sales Representatives.

CDF has a wide range of flexible products to satisfy the needs of dairy manufacturers and producers. CDF’s liners for intermediate bulk containers, drums and pails provide outstanding performance in critical food applications. The Air-Assist liner for IBC totes is ideal for ice cream variegates and syrups. Air-Assist liners are specially designed for convenient dispense and improved evacuation of high viscosity products. The Air-Assist liner features a Form-fit liner with an attached air bladder. As the air bladder is inflated, it pushes against the Form-fit liner, forcing the viscous product out of the bottom dispense fitment, resulting in less residual product left in the liner.

The Form-Fit IBC liner is used often for liquid egg, milk, malts, syrups, concentrated fruit, flavorings, fructose, sweeteners and pastes. Form-fit IBC liners provide high performance for top-fill applications using a bridge or automated filler; containers with no access doors for placing a liner at the bottom; high speed fills and viscous products that would get caught in the folds of pillow-shaped liners.

CDF’s most recent product addition, the Smart Pail is a plastic pail replacement system. The Smart Pail is a semi-rigid, flexible vacuum-formed plastic liner with the option of a hermetically sealed lid and/or snap-on plastic cover, corrugated box and corrugated lid. The Smart Pail was developed for viscous and dry products, including fillings, frosting and pastes.

CDF announces replacement for rigid pails

In an effort to create a sustainable replacement for rigid pails, CDF Corporation, the leading manufacturer of drum, pail and intermediate bulk container liners and flexible packaging, has developed the Smart Pail, an environmentally-friendly liner-in-box system.  The Smart Pail consists of a light-weight, cubed shaped liner designed for use with a 100% recyclable corrugate overpack.  The Smart Pail provides a significant cost-savings opportunity for the user by reducing input energy and maximizing overall efficiencies without sacrificing the quality and reliability required of pail systems.

The Smart Pail can be seamlessly integrated into existing single and multi-head filling lines, providing companies a means to increase profit and promote sustainable business practice.  The pail liner weighs 87% less than a rigid pail, allowing the customer to maximize energy efficiencies and productivity rates.  In terms of energy savings, one truckload of empty Smart Pails is equal to 5 truckloads of empty rigid pails.  This reduces inbound transportation costs, fuel consumption and greenhouse gas emissions, while maximizing inventory space.

Due to its cubed construction, the Smart Pail is able to achieve one extra skidded layer over rigid pails, equating to 33% more product-per-pallet.  The corrugate container is 100% recyclable and the liner, made from high-density polyethylene, has recycle code 2 certification.  And, at the end of use, the Smart Pail occupies 76% less space in landfills than rigid pails.

“In today’s business climate, it is becoming all the more important to be cost-effective and environmentally-conscious,” says CDF Chief Operating Officer Laura Beechwood.  “The Smart Pail is a revolutionary product that will cut costs, help drive future business growth, and improve company environmental efforts – creating an all-around smart system.”

Two different lidding options are available for the Smart Pail.  For users handling products that need to maintain freshness or storing capacity, the Smart Pail can be hermetically sealed with a wide range of film structures, creating an air-tight, tamper-proof seal to ensure product purity.  For users that require quick turnaround for their product, the Smart Pail can be used with a snap-on lid to increase the ease of use when filling and emptying the product.

The Smart Pail is designed for use with thick viscous products which are traditionally packed in steel or plastic pails such as paints, inks, cosmetic compounds, drywall mud, roof sealants, powders and flakes.

 The Smart Pail is one of many innovative products in flexible packaging technology offered by CDF.  Such innovations have included the Cheer Pack®, Cheertainer® bag-in-box, EZ-Strainer™ inserts for drums and pails and Air-Assist™ IBC liners.